THE MONITORING SYSTEM FOR CONNECTING-ROD BEARINGS OF THE MARINE INTERNAL COMBUSTION ENGINE

Keywords: monitoring, modeling, bearing, connecting-rod, lubrication

Abstract

Introduction. With the development of new technologies, the possibilities of creating fully automated diagnostic systems have significantly expanded, which is especially necessary in the case of complex signal processing of diagnostic system sensors. Modern sensor designs provide thermal compensation, simultaneous measurement of several parameters and are very reliable (several orders of magnitude higher than before), which facilitates the construction of complex automated diagnostic systems. Purpose. This article is devoted to the development of direct continuous temperature control of connecting rod neck bearings, which will provide earlier detection of the vessel combustion-type engines cranks’ failure and also to the modeling of the temperature distribution of the lower connecting rod head in case of malfunction of the lubrication system. Results. A variant of the of the connecting rod bearing temperature sensor design is proposed, which, in contrast to the method of measurement using surface acoustic wave radio technology, has an active temperature sensor and an power generating thermoelement. Such a device can detect an increase in the temperature of the measured object, which leads to an increase in the temperature gradient on the thermoelement and increase the electrical power of the thermoelectric element when the threshold value is reached and activates alarm transmission by the wireless data transmission module to the wireless data reception module. Conclusions. The obtained results of system modeling indicate that the process of changing the temperature of connecting-rod bearings is quite fast, which requires rapid registration of temperature rise by continuous monitoring systems. The problem can be solved by retrofitting such systems with remote temperature transducers of the proposed design.

Downloads

Download data is not yet available.

References

1. Marine Engine Room Alarm Monitoring System / I. Tawiah, U. Ashraf, Y. Song, A. Akhtar. International Journal of Advanced Computer Science and Applications. 2018. Vol. 9. Iss. 6. DOI: 10.14569/IJACSA.2018.090659

2. Marine Systems and Equipment Prognostics and Health Management: A Systematic Review from Health Condition Monitoring to Maintenance Strategy / Peng Zhang, Zeyu Gao, Lele Cao, Fangyang Dong, Yongjiu Zou, Kai Wang, Yuewen Zhang, Peiting Sun. Machines. 2022. Vol. 10. Iss. 2. Р. 72–125. URL: https://doi.org/10.3390/machines10020072

3. Vencl A., Rac A. Diesel engine crankshaft journal bearings failures: Case study. Engineering Failure Analysis. 2014. Vol. 44. P. 217–228. URL: https://doi.org/10.1016/j.engfailanal.2014.05.014

4. Ligier J.-L., Noel B. Friction Reduction and Reliability for Engines Bearings. Lubricants. 2015. Vol. 3. Iss. 3. P. 569–596. DOI: 10.3390/lubricants3030569

5. Thermoelectric effect of wear of alloy bearing / Jun Zhua, Hongliang Gao, Da-neng Pi, Zhong-qing Xie, Lei Mei. Engineering Failure Analysis. 2019. Vol. 103. P. 376–383. URL: https://doi.org/10.1016/j.engfailanal.2019.04.030

6. Townsend J., Affan Badar M., Szekerces J. Updating temperature monitoring on reciprocating compressor connecting rods to improve reliability. Engineering Science and Technology, an International Journal. 2016. Vol. 19. Iss. 1. P. 566–573. URL: https://doi.org/10.1016/j.jestch.2015.09.012

7. Jia Y., Henao-Sepulveda J., Toledo-Quinones M. Wireless temperature sensor for bearing health monitoring. Proceedings volume 5391 “Smart Structures and Materials 2004: Sensors and Smart Structures Technologies for Civil, Mechanical, and Aerospace Systems” (March 14–18, 2006). San Diego, 2004. DOI: 10.1117/12.539578

8. Biao Wan, Jianguo Yang, Sicong Sun. A Method for Monitoring Lubrication Conditions of Journal Bearings in a Diesel Engine Based on Contact Potential. Appl. Sci. 2020. Vol. 10. Iss. 15. P. 5199–5211. DOI: 10.3390/app10155199

9. Henao-Sepulveda J., Toledo-Quinones M., Jia Y. Contactless Monitoring of Ball Bearing Temperature. 2005 IEEE: Instrumentation and Measurement Technology Conference Proceedings. 2005. P. 1571–1573. DOI: 10.1109/IMTC.2005.1604416

10. RF-Powered Wireless Sensor Circuits for Temperature Monitoring / J. Henao-Sepulveda, P. Robles-Rodriguez, M. Toledo-Quiniones, Y. Jia. Circuits and Systems. MWSCAS '06. 49th IEEE International Midwest Symposium. 2006. Vol. 2. P. 628–631.

11. Keogh P., Gomiciaga R., Khonsari M. CFD based design techniques for thermal prediction in a generic two-axial groove hydrodynamic journal bearing. J. Tribol. 1997. Vol. 119. P. 428–435. URL: https://doi.org/10.1115/1.2833511

12. Radar based sensors – a new technology for real-time, direct temperature monitoring of crank and crosshead bearings of diesels and hazardous media reciprocating compressors / S. Fossen, E. Gemdjian, L. Cornelius, J. Turney. Proceedings of the thirty-fifth turbomachinery symposium. 2006. P. 92–107. URL: https://oaktrust.library.tamu.edu/bitstream/handle/1969.1/163187/13-FOSSEN.pdf?sequence=1&isAllowed=y
Published
2022-05-03
How to Cite
Savchuk, V., BelousovЕ., Zinchenko, D., & Boyko, M. (2022). THE MONITORING SYSTEM FOR CONNECTING-ROD BEARINGS OF THE MARINE INTERNAL COMBUSTION ENGINE. Transport Development, (1(12), 64-74. https://doi.org/10.33082/td.2022.1-12.06
Section
RIVER AND SEA TRANSPORT